SEMI-AUTOMATIC DEPALLETISER FOR EMPTY CANS
Standard pallet dimensions: 1.120 mm x 1.420 mm (one pallet size only)
Max. height of pallet: 2.750 mm
Max. weight of the pallet: 180 Kg
Max. machine speed: 18.000 cph
Depal weight: 1.500 Kg
Air pressure: 6 bar
Air consumption: 5+12 nl/min
Installed power max: 2,55 kW
Machine description:
• Framework, support columns, profiles and 3-side containment plates in painted steel;
• Pallet lifting frame in painted steel;
• Closure door on the pallet entry side provided with safety sensors and interlock device;
• Electro-mechanical lifting of pallets by means of self-braking motor provided with Schneider brushless motor;
• Layer lifting control (stop) by two laser photocells;
• Electro-mechanic group driven by Schneider brushless motor for layer translation provided with pneumatic system for interlayer pick and place into the dedicated magazine.
• Painted steel magazine for interlayers, compact type with vertical fixing on the machine side. Interlayer magazine manually unloadable;
• Pneumatics Festo;
• Painted steel control cabinet;
• Schneider PLC and HMI;
• Panel HMI installed on the electrical cabinet, at ground level.
• On the platform there is a small HMI (4″) which repeats the main commands of the Depalletizer;
• Extra safety micro for door over mezzanine;
• Safety wire-mesh fences;
• Fallen cans trap;
• Manufactured according to CE rules.
Additional accessories:
Item 1.1
Access stairs and platform
to reach the depalletizer upper part.
– Painted steel supporting frame, stairs and perimeter railing.
– Platform (h=2.400 mm) and steps in galvanized steel
Item 1.2
Platform extension for ink-jet coder housing
Item 1.3
Buffer I=1.500 mm at depal outfeed
Note: the depalletiser unloads the cans on a multi-way 90° unloading conveyor to avoid the line stop when a new pallet has to be loaded. This is excluded and to be quoted together with the line conveyor system.
Item 1.4
Extra cost for n.1 additional can height (recipe for height setting and testing)
Item 1.5
Air conditioning in the control cabinet
Item 2.0
MULTIFORMAT DOUBLE BELT DOSER FOR EMPTY CANS CODING
Length 1000 mm
stainless steel AISI304/aluminium frame and details,
control with double motorization Sew Eurodrive,
complete with Eaton disconnecting switch.
Centralized pads gripping and change size adjustment by means of manual
handwheel including Thenar indicator,
safety panels in transparent plexiglass controlled by microswitch on the side operator,
Support on service platform.
Item 3.0
INK-JET CODER FOR EMPTY CANS
Item 4.0
ONE CHANNEL GRAVITY RINSER
Tunnel length 3000 mm made in stainless steel Aisi 304
clear lexan windows in the rinsing sector
Infeed height h.3800 mm
Outfeed height h.1200 mm.
Washing time: max 1,7 seconds
Drainage time: 4,5 seconds
Total processing time: 6,2 second
Water consumption: 12,8 It/min.
Residual water: =< 1 ml
n.1 complete washing unit complete with flow switch IFM and pressure switch to check water drop,
n.1 valve water opening/closing controls, filtration and valve management system with manifold Festo,
Internal gravity cages with fast centralized manual change size in diameter and height, made of stainless steel covered in polyethylene.
nr.2 removable twists at rinser infeed for cans
nr.2 removable twists at rinser outfeed for cans made of stainless steel covered in polyethylene, plus Lexan covered
Item 5.0
AUTOMATIC MONOBLOCK COMPOSED OF COUNTERPRESSURE FILLER WITH ELECTRONICALLY SERVO-CONTROLLED VALVES, AIR SEPARATE RETURN SYSTEM AND SEAMER – Mod. MASTERBREW 36/6, PITCH 126 MM
Machine equipped for one can diameter only.
Size: 330ml
Type: Alu cans
Product: Energy drink
Temp. °C: 2°C
CO2 g/1: 5
Production Can/H: 20,000
No. Filling Valves: 36
Type: electronically servo-controlled valves
No. Seaming Heads: 6N
Pitch: 126 mm
MAX Can Diameter: 66 mm
MIN Can Diameter: 50 mm
MAX Can Height: 170 mm
MIN Can Height: 75 mm
Direction of ROTATION: COUNTER-CLOCK version
Electrical Components: CFT/SBC standard
Mechanical Components: CFT/SBC standard
Voltage: 400 V (±5%) – 50 Hz.
Auxiliary Voltage: 24 V.a.c./ 24 V.d.c.
Air Pressure: 6 to 8 bar
Inert gas Pressure: 10 to 12 bar
Washing Water Pressure: 2 to 3 bar
Our supply complies with regulations:
Directive on machinery 2006/42/CE Directive on low voltage 2006/95/CEE
Electro-magnetic compatibility 2004/108/CE
FILLER ACCESSORIES INCLUDED in the base price:
Manifold Routing of the Decompression System
Developed to convey the gas from the can headspace in a common manifold during the can decompression phase. The system is installed on the body valve by a dedicated circuit connected externally through a lower manifold.
Electronic Unit for Pressure and Level Separate Control
It is comprised of the pressure transmitter, product level controller on the upper side of the tank. The system permits optimizing the flow of gas and product into the tank by independent programming.
Automatic External Valves Washing Plant
This allows the washing of the valves and cans lifters automatically. High-pressure water jets are instantly activated by the operator by means of a selector placed in the electric cabinet.
Electrical Adjustment of the Tank Height and Control Unit
The system is comprised of the drive unit and the tank lifting members according to the can size. Together with the tank, it also governs the control support and a specific indicator defines the size.
CO2 Fluxing system
This operation allows the flow of a small quantity of inert gas from tank into can. The system allows to improve the filling process reducing the percentage of air and foaming formation and the possibility of oxidation of the product during the filling phases. It is installed on the valve by means of push-button with its own circuit and with its control.
Set of Dummy Cans for closed circuit sanitization, with manual insertion
Pre-adjustment for Automatic CIP
This comprises the pneumatic valves to and from the CIP unit on the machine pipes and the electric control mechanisms. The system ensures the utmost efficiency in terms of safety and precision in the machine sanitizing phases. The CIP delivery and recovery pipes, and the CIP unit are not included in the supply.
Router for remote assistance
Machine pre-adjustment for liquid nitrogen doser
SEAMER ACCESSORIES INCLUDED in the base price:
CO2 plant (under cover gas injection)
On the machine is installed a device for the gas (CO2) distribution into the can, in the head-space under the lid, through the holes in the lid feeding star.
Bubble breaker device
This system needs to break eventual bubbles present at the internal of the container, in order to reduce the air presence in the can.
2.400 mm-long lid feeder with vibrator (feeding platform excluded)
Additional accessories:
Item 5.1
Beer feeding group with centrifugal pump and CIP return pump (Lowara brand)
Item 5.2
Equipment for n.1 format change over, for different can diameter only
ITEM 6.0
DOUBLE DRYER FOR FILLED CANS
Item 7.0
EMPTY AND FILLED CANS CONVEYORS SYSTEM AMONG THE MACHINES INCLUDED IN SCOPE OF SUPPLY, WITH LUBRICATION AND AUTOMATION